Cellular PVC extrusion Print E-mail

 

Cellular PVC extrusion incorporates a blowing agent in a PVC compound that reacts with process heat to create a cellular structure in the cross section of a profile extrusion. The process effectively reduces the density of non-cellular rigid PVC.  By varying the amount of blowing agent added to the base compound it's possible to vary the specific gravity in a range of .6 to 1.2 g/cc.  Non-cellular rigid PVC has a specific gravity of 1.4 to 1.45 g/cc. Cellular PVC extrusion may be a consideration when cross sectional thicknesses exceed 1/8" and profile weight is a concern.  If your profile extrusion requirement falls into this category contact us.

 

Other features and benefits of cellular PVC extrusion are as follows:

  • Cellular PVC can be custom colored. If color is critical, co-extrusion is recommended to hold tight color tolerances.
  • Cellular PVC can be co-extruded with non-cellular rigid PVC and some PVC compatible alloy raw materials. Co-extrusion of a capstock overlay for critical color requirements is recommended.
  • Cellular PVC can be extruded in a net profile shape.
  • Crane Plastics can produce cellular PVC with a hard skin surface or a soft skin surface.
  • Cellular PVC extrusions can be cut to length, mitered, notched, drilled or otherwise customized during manufacture or at the point of use.
  • Heavier cross sectional thicknesses afford nail, staple or screw holding strength comparable to wood.
  • Cellular PVC has minimal water absorption properties.

If your profile extrusion application demands a heavy cross-sectional thickness and weight reduction is an important criteria, contact us to discuss your specific requirements.

 

Read about process improvements from CPM featured in the June 2006 edition of The Manufacturer
 
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